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Project & Development India Limited (PDIL)

1. Overview

Projects & Development India Ltd. (PDIL) is an ISO 9001:2015 & ISO 45001:2018 Certified as well as ISO/IEC 17020: 2012 Accredited and a Mini Ratna, Category-1 Govt. of India Undertaking under Department of Fertilizers, Ministry of Chemicals and Fertilizers. PDIL is a premier Consultancy & Engineering Organization which has played pivotal role in the growth of Indian Fertilizer Industry.

With over Seven decades of experience, PDIL

• Provides Design, Engineering & related project execution services from Concept to Commissioning in the Fertilizer sector;

• Provides services in other sectors like Oil & Gas, Refinery, Chemicals, Infrastructure, Offsite and Utilities; •

Is an approved Third Party Inspection agency and undertakes works of Third Party Inspection and Non-Destructive Testing (NDT); The authorized Share Capital of the company is Rs. 60 crore and Paid up Capital is Rs. 17.30 crore as on 31.03.2020 2. Vision/Mission vi.

• To be a leading Engineering and Project Management Consultancy organization mi.

• To create and deliver integrated techno-commercial solution optimum in cost, quality and time to all customers.

• To pursue relentlessly world class quality in engineering consultancy and project management by imbibing best practices.

Fertilizer Sector

PDIL has been relentlessly working as overall Project Management Consultant for the assignments of providing Consultancy Services for the revival of closed units of Fertilizer Corporation of India Ltd. (FCIL) and Hindustan Fertilizer Corporation Ltd.(HFCL) at Gorakhpur (Uttar Pradesh), Barauni (Bihar), Sindri (Jharkhand) and Talcher (Odisha) through the Joint Venture Companies viz. Hindustan Urvarak Rasayan Ltd. (HURL) and Talcher Fertilizers Ltd. (TFL). The three projects of HURL are under advanced stages of completion. In addition to above, PDIL secured several other jobs including energy saving projects from various clients.

Projects ongoing / completed during the year (Domestic Projects) :

Under Execution:

Consultancy Services including PMC for gas based 2200 MTPD Ammonia and 3850 MTPD Urea Fertilizer Projects at Gorakhpur, Barauni and Sindri for HURL, New Delhi Consultancy services for Coal Gasification based Ammonia-Urea Fertilizer Project at Talcher for TFL, Noida Detailed Engineering services, Procurement Assistance and Site Supervision Services for Ammonia-V Revamp project at Trombay for Rashtriya Chemicals & Fertilizers Ltd. (RCF) Preparation of DFR, PMC Services for LSTK Contract (Post Award), Consultancy Services for Balance items on EPCM basis for GT-HRSG Project at Trombay and EPCM Services for Energy Saving project-II at NFL, Vijaipur. Preparation of Detailed Feasibility Report (DFR) for 1200 MTPD (DAP basis) complex fertilizer plant at Thal for M/s Rashtriya Chemicals & Fertilizers Ltd. • Consultancy Services for installation of new 10” NB Marine Ammonia Unloading Arm at Liquid Jetty for M/s Indian Farmers Fertilizer Cooperative Ltd at Kandla • Environmental Monitoring for new Ammonia Urea plants at Barauni and Sindri for HURL • PMC Services for replacement of single wall Ammonia Storage Tank by double wall storage tank in Ammonia Plant for GNFC, Bharuch.

Projects ongoing / Completed:

Under Execution • EPCM Services for 2 Nos. of 24,000 MT capacity each Cryogenic Above Ground Tank and associated infrastructure to develop LPG import facilities at Old Kandla, Kutch, Gujarat for M/s Aegis Logistics Ltd. Mumbai

• Consultancy Services for balance works of EPCM & Allied services for the proposed additional tankages, 2nd spur tank wagon loading/ unloading facilities and allied works at Ratlam TOP for IOCL, Mumbai

• EPCM Services for POL (Petroleum Oil Lubricant) Terminals of IOCL (Indian Oil Corporation Ltd.) at Atchutapuram (Andhra Pradesh), Malkapuram (Telangana), Asanur (Tamil Nadu) and Motihari (Bihar).

• EPCM Services for LPG Bottling Plants of IOCL at Salem (Tamil Nadu), Agartala (Tripura), Goindwala Sahib (Punjab), Nagpur (Maharashtra), Mananpur (M.P.) and Maneri (M.P.)

• EPCM Services for LPG Mounded Bullets of IOCL at Guwahati (Assam) and PMC Services for LPG Mounded Bullets of ONGC at Hazira & Uran

• EPCM Services (Phase-II) for setting up of catalyst plant at Panipat Refinery for IOCL, New Delhi

• EPCM Services for Conversion of Baitalpur Depot to ToP (Petroleum Storage Terminal) at Patna Baitalpur Pipeline at Baitalpur (U.P.) for IOCL, Mumbai

• Consultancy for LPG Augmentation Projects at Aurangabad and Kondapalli for HPCL, Mumbai

• EPCM Services for LPG Import Facilities at Paradip for IOCL

• Detailed Engineering Consultancy Services for various works at installations of Ankleshwar Asset of ONGC

• PMC Services for capacity augmentation of IOCL LPG Import Terminal at Kandla, Gujarat

• EPCM services for Rayagada LPG Bottling plant of HPCL (Hindustan Petroleum Corporation Ltd.)

• EPCM & Allied Services for Revamping of Facilities at Visakhapatnam (Vizag) Terminal of IOCL

• EPCM & Allied Services for the Construction of Additional Tankages and Allied Facilities at Vijayawada Terminal of IOCL. Completed

• Consultancy Services for Transmix Separator Plant at Mohanpura, Jaipur for IOCL, Noida

 Third Party Inspection & NDT Services PDIL has firmly established its credentials as a Third Party Inspection (TPI) and Non- Destructive Testing (NDT) Agency. Statutory inspection, testing and certification of LPG / Ammonia Horton Spheres, Mounded LPG Bullets, Inspection & Re- commissioning of Ammonia Storage Tanks and Health Assessment of Reformer Tubes by Automatic Ultrasonic Scanning (AUS) continued to be the specialized activities of PDIL. Major Oil & Gas companies such as IOCL, BPCL, HPCL, ONGC, GAIL etc. continued to repose confidence in PDIL by awarding inspection and NDT jobs to PDIL. During the year, PDIL received a prestigious order from IOCL HO, Mumbai, for consultancy services for All India implementation of automation related to IntelliGreen Plant concept at identified 74 existing LPG locations. Another major order received from IOCL NRO is for consultancy services for upgradation of Terminal automation System & allied services for three locations i.e. Lucknow, Kanpur & Jhansi under UPSO-I. IOCL HO also engaged PDIL as an Engineering Consultant to study the documents and prepare tender specifications for iSECURE system consisting of ACS_VMS_GTPM at all LPG Bottling Plants of IOCL. Another job awarded by IOCL was for consultancy services for design, engineering and site visits for automation work at Mangalore Terminal under Karnataka State Office. Apart from above, other jobs awarded by IOCL include: Electrical Consultancy services for installation of Vacuum Circuit Breaker (VCB) at Gonda Depot. Inspection of Flexible Intermediate Bulk Containers (FIBC) Bags for supply to their PTA Plant at Panipat. Third Party Inspection Services for construction of Mounded Type Pressure Vessels and Fire Water Tanks at IOCL’s LPG Bottling Plants at Ajmer, Aligarh and Kashipur. Third Party Inspection of indigenous Electrical items ordered by M/s IOCL (Pipelines Division) across the country. Electrical Safety Audit of IOCL’s LPG Bottling Plants at Farrukhabad, Jaipur, Bhopal, Haridwar, Etawah, Aligarh, Vashi, Kashipur, Guna, Ujjain, Lakhimpur Kheri, and Shahjahanpur; Oil Depot at Gonda; Oil Terminals at Sidhpur and Rewari; Lube Oil Blending Plants at Silvassa, Taloja and Asaoti; Grease Plant at Vashi, Office Buildings at New Delhi, Mumbai and residential building at Sidhpur and Jaipur. Electrical audit of office buildings / oil installations is a safety concept. It is an exercise to foresee and predict the error prone zones in the electrical system or equipment, which may creep in during operations, maintenance of the electrical system in the building. An electrical audit identifies and analyses problems/deficiencies which may creep in the equipment/system while running the system for a long period. An audit report, thus made taking care of all such factors and making specific recommendations, serves as a check list for the purpose of implementation of recommendation and eradication of all susceptible short-comings to the extent of improving safety in the Electrical System. It has been observed that due to periodical Electrical Safety Audit in oil sector, awareness towards electrical hazard among working staff has improved a lot and this has improved electrical system of plants and terminals and minimized breakdown due to electrical faults. Inspection of Solar Power Plants being installed at IOCL’s various LPG Bottling Plants and oil installations. Residual Life Assessment of electrical equipments installed at IOCL’s various Oil Depots and Terminals. Audit of earthing system at IOCL’s various Oil Depots and Terminals. On the basis of credential and satisfactory performance, Power Grid Corporation of India Limited (PGCIL), Bhubaneswar, awarded additional job for Third Party Quality Inspection of village electrification works in the districts of Bhadrak, Balasore & Mayurbhanj in the State of Odisha under Deen Dayal Upadhyaya Gram Jyoti Yojana (DDUGJY) 12th Plan. Similarly, satisfied with our TPI services, Purvanchal Vidyut Vitran Nigam Limited (PuVVNL), Varanasi, and Odisha Power Transmission Corporation Limited (OPTCL), Bhubaneswar, have extended the validity of their Work Order for another one year. Telangana State Southern Power Distribution Company Limited (TSSPDCL), Hyderabad, have also awarded us the job for pre-dispatch inspection of material being procured by them. More TPI jobs in the power sector were received during the year from M/s South Bihar Power Distribution Company Limited, Patna; North Bihar Power Distribution Company Limited, Patna; and Himachal Pradesh State Electricity Board Limited, Shimla for TPI of materials being procured by them. In NDT, PDIL has been awarded the job of carrying out inspection and recommissioning of 1 No. 5000 MT Atmospheric Ammonia Storage Tank at Kandla Unit of IFFCO. M/s Shriram Vinyl & Chemical Industries, Kota, awarded the job of Inspection of 4 No. Acetylene Generators installed at their Kota Carbide Plant. M/s G.R. Engineering Pvt. Ltd., Mumbai, availed our services for inspection of 3 No. LPG Mounded Bullets of 4500 m3 capacity at ONGC, Uran Plant. Hindustan Organic Chemicals Limited (HOCL), Ambalamugal (Kochi), entrusted us with the job of Statutory Inspection of Horton Spheres and Propylene Bullets at their Ambalamugal Plant. In the specialized field of Automated Ultrasonic Scanning of Reformer Tubes, we were awarded the AUS jobs by IOCL, Haldia Refinery, and IFFCO Aonla Unit. GAIL (India) Limited also availed our AUS services for Health Check-up of GCU Furnace Coils at GAIL, Pata.

PDIL has bagged the following assignments pertaining to preparation of Feasibility Reports:

• Preparation of DFR for New Concentrated Nitric Acid (CNA) Plant based on Magnesium Nitrate route for M/s RCF, Trombay

• Preparation of PFR for setting up a SCG based Ammonium Nitrate plant at Majri Area for M/s Western Coalfields Limited, Nagpur

• Preparation of TEFR for setting up 50 MTPD Ammonium Bi-carbonate (ABC) facility at any one location of National Fertilizers Limited

• Preparation of PFR for setting up a SCG based Ammonium Nitrate plant by using coal from Central Coalfields Limited (CCL) for M/s CCL, Ranchi

• Preparation of report for suggesting modification/ upgradation required in Urea handling/ bagging plant at Panagarh for M/s Matix Fertilizers & Chemicals Ltd. (MFCL) • Preparation of DFR for setting up 1200 MTPD (DAP basis) complex fertilizer plant at Thal for RCF

• Feasibility Study of Ammonium Nitrate project at Paradip for IOCL

• Preparation of BFR for proposed Phase-2 of Ammonia-Urea complex at Panagarh, West Bengal for MFCL

• Revalidation of Detailed Feasibility Report for 600 MTPD Ammonium Nitrate Plant for M/s CFCL, Gadepan