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PUBLIC SECTOR UNDERTAKINGS AND COOPERATIVE SOCIETIES
The
present status and performance of
the 9 public sector undertakings and
2 multi-state cooperative societies
under the administrative control of
the Department of Fertilizers have
been described in the succeeding paragraphs.
THE
FERTILISERS AND CHEMICALS TRAVANCORE
LIMITED [FACT]
6.1.1
India's first large scale fertilizer
unit, FACT was set up in the private
sector in 1943 at Udyogamandal, Cochin.
In 1960, FACT became a public sector
company. By the end of 1962, Government
of India became its major shareholder.
6.1.2
From a modest start in 1943, FACT
has grown rapidly and diversified
into a multi-division enterprise.
The Udyogamandal Division underwent
four stages of expansion between 1943
and 1972. The mid-sixties saw the
establishment of a consultancy division
[FEDO] and a fabrication division
named FACT Engineering Works [FEW].
The Cochin Division was set up in
two phases at Ambalamedu. Phase 1
of Cochin Division for the manufacture
of ammonia and urea was commissioned
in 1973. Phase II, consisting of the
sulphuric acid, phosphoric acid, and
NPK plants, was commissioned in 1977.

6.1.3
With the commissioning of caprolactam
plant in October,1990, the company
entered the field of petrochemicals.
During 1994-95, FACT exported 6670
MT of caprolactam valued at US$ 7.51
million. With improved sales in the
indigenous market, the export of caprolactam
during 1995-96 declined to 1978 MT.
6.1.4
FACT has a total annual installed
capacity of 3.24 lakh tonnes of nitrogen,
1.44 lakh tonnes of phosphate and
0.5 lakh tonnes of caprolactam.
6.1.5
The paid-up capital of the company
on 31.3.1996 was Rs. 354.77 crores
against an authorised capital of Ps.
500 crore. In 1991-92, the Government
of India disinvested a total of 52,32,400
equity shares of FACT. In the following
year, another 5,00,000 equity shares
of the company were disinvested bringing
the level of disinvestment to 1.61%
of the total paid-up capital.
6.1.6
The following products are at present
manufactured by the company :
Fertilizer
Division
i)
Ammonia
ii)
Sulphuric Acid
iii)
Phosphoric Acid
iv)
NP 20:20 [Factamfos]
v)
Urea
vi)
Di-ammonium Phosphate [DAP]
vii)
Fertilizer Mixtures
Petrochemical
Division
i)
Caproloctam
ii)
Nitric Acid [By-product]
iii)
Soda Ash [By-product]
iv)
Fertilizer Grade Ammonium Sulphate
[By-product]
FINANCIAL
RESULTS
6.1.7
During the year 1994-95, the company
earned a pre-tax profit of Rs. 78.71
crore. The company has registered
a profit of Rs. 76.76 crore [provisional]
in 1995-96.
PRODUCTION
PERFORMANCE
6.1.8
The production performance of the
company during 1994-95 and 1995-96
is as under :
(Lakh Tonnes)
| |
1994-95 |
1995-96 |
| N |
2.83 |
3.13 |
| P2O5 |
1.33 |
1.49 |
| Caprolactam |
0.43 |
0.47 |
6.1.9
The performance of the individual
units was as follows :
UDYOGAMANDAL
DIVISION
Nutrientwise,
production of N and P 2
0
5 respectively
during 1995-96 stood at 75600 tonnes
and 31952 tonnes surpassing the previous
year's figures of 69200 tonnes and
27719 tonnes.
6.1.1
0 The Division registered impressive
performance in production of Ammonium
Sulphate at 2,07,982 tonnes as against
1,97,284 tonnes the previous year.
Similarly, the Division registered
a new record at 1,59,761 tonnes in
Factamfos production as against 138596
tonnes in 1994-95.

COCHIN
DIVISION
6.1.11
The Division recorded a quantum jump
by producing 2,66,910 tonnes of Urea
and 5,65,658 tonnes of Factamfos as
against 2,44,100 tonnes and 5,01,150
tonnes of Urea and Factamfos respectively
during the year 1994-95. In terms
of nutrients, the Division produced
2,37,616 tonnes of N and 1, 17,492
tonnes of P 2
0
5 in
1995-96 as compared to 2,14,357
and 1,04,936 tonnes, respectively
during 1994-95.
PETROCHEMICAL
DIVISION
6.1.12
47,098 tonnes of Caprolactam, 6,681
tonnes of Soda Ash and 2,067 tonnes
of Nitric acid were produced during
1995-96 as against the production
of 43,440, 6,140 and 1,911 tonnes
of caprolactam, Soda Ash and Nitric
Acid during 1994-95.
MARKETING
DIVISION
6.1.13
A total quantity of 13.26 lakh tonnes
of fertilisers was sold in 1995-96
as against 11.92 lakh tonnes in 1994-95.
The sales realization was Rs. 853
crore compared to Rs. 734 crore in
the previous year.
6.1.14
A total quantity of 18.2 tonnes of
Bio-fertilisers were sold during the
year in Tamil Nadu and Karnataka with
a total turnover of Rs. 1.88 lakhs.
A quantity of 74,575 litres of Pesticides
valued at Rs. 2.59 crore were sold
in Andhra Pradesh and Tamil Nadu.
FACT
ENGINEERING &
DESIGN ORGANISATION [FEDO]
6.1.15
FEDO recorded a creditable performance
during the year securing important
jobs such as the Phosphoric Acid plant
of lndo-Gulf Fertilisers and Chemicals,Pipav
(Gujarat). Revamp of Fire Fighting
System of Oil and Natural Gas Commission
Mumbai, Activated Carbon Project
of
lndo-German Carbons, Kochi, Gas Terminal
at Bharuch and Detailed engineering
services of gas distribution pipelines
of Gas Authority of India Limited
[GAIL], energy audit of Thal unit
of Rashtriya Chemicals & Fertilisers,
feasibility study of Phosphoric Acid
and DAP complex of Gujarat Narmada
Valley Fertiliser Corporation at Bharuch,
etc.
FACT
ENGINEERING WORKS [FEW]
6.1.16
The engineering fabrication division
achieved a turnover of Rs. 12.65 crore
during 1995-96 as against Rs. 6.74
crores during 1994-95.
AMMONIA
PROJECT
6.1.17
The 900 TPD Ammonia Replacement Project
of the company is expected to be on
stream by June, 1997.
EXPANSION
PROGRAMMES
6.1.18
One stream of the complex fertilizer
plant in Cochin Division is being
retrofitted with a pipe reactor at
an estimated cost of Rs. 16 crore.
This is expected to increase the production
of the plant by about 10%. The project
is expected to be completed during
1997.
6.1.19
A new 900 tonnes per day Sulphuric
Acid plant at a cost of Rs. 88 crore
is being planned in Cochin Division.
The extra Sulphuric Acid capacity
will lead to better capacity utilisation
of the Phosphoric Acid and Complex
fertilizer plants in Cochin Division.
RECOGNITION
AND AWARDS
6.1.20
During the period under review, FACT
won prestigious awards for excellence
in important areas such as energy
conservation, pollution control and
safety.
NATIONAL
FERTILIZERS LIMITED [NFL]
6.2.1
NFL was incorporated on 23.8.1974
for setting up nitrogenous fertilizer
plants at Bhatinda [Punjab] and Panipat
[Haryana]. On re-organisation of the
Fertilizer Corporation of India [FCI],
the Nangal Unit [including Nangal
Expansion Project] of FCI was assigned
to NFL with effect from 1.4.1978.
In June 1984, NFL took up implementation
of a gas based ammonia-urea fertilizer
project on the HBJ pipeline at Vijaipur
in Guna Distt. of Madhya Pradesh and
commissioned it in December,1987.

6.2.2
The total installed capacity of NFL,
which is the largest producer of nitrogenous
fertilizers in the country, is 10,35,880
MT of nitrogen (20.79 lakh tonne of
Urea and 3.20 lakh tonne of CAN).
NFL also produces industrial products
like nitric acid, ammonium nitrate,
sodium nitrate/ sodium nitrite, sulphur,
methanol. liquid nitrogen, liquid
oxygen, etc.
6.2.3
The authorised capital of the company
as on 31.3.1996 was Rs. 500 crore
and the paid-up capital was Rs.490.58
crore. 2.35% of the paid up capital
amounting to Rs. 11.54 crore has been
disinvested in favour of financial
institutions and others.
PRODUCTION
PERFORMANCE
6.2.4
During the year 1995-96, NFL recorded
the best ever production and capacity
utilisation in respect of urea. The
company achieved a record production
of 11.02 lakh tonnes of nitrogen (22.94
lakh tonne of urea and 1.86 lakh tonne
of CAN) as compared to 10.55 lakh
tonnes 'N' or (21.80 lakh tonne of
urea and 2.07 lakh mt of CAN) during
1994-95. The company also produced
37,222 MT of industrial 'N', 18,533
tonnes of methanol and 1 3,01 2 tonnes
of sulphur. Methanol plant achieved
a capacity utilization of 112.3%.
6.2.5
The Panipat Plant achieved a record
production of 5.33 lakh tonnes of
urea equivalent to 2.45 lakh tonnes
of 'N' during 1995-96. The production
in 1994-95 was 4.55 lakh tonnes of
urea. The plant achieved a capacity
utilization of 104.3% in 1995-96.

6.2.6
The Vijaipur plant produced 8.58 lakh
tonnes of urea equivalent to 3.95
lakh tonnes of Nitrogen, achieving
a capacity utilisation of 118.1%.
In 1994-95, the unit had achieved
a capacity utilisation of 112.9%.
6.2.7
The Bhatinda Unit produced 5.31 lakh
tonnes of urea equivalent to 2.44
lakh tonnes of Nitrogen, achieving
a capacity utilisation of 104%. In
preceding year, the capacity utilization
of the unit was 103.8%.
6.2.8
The Nangal Unit produced 2.18 lakh
tonnes of nitrogen comprising 3.72
lakh tonnes of urea and 1.87 lakh
tonnes of CAN. The Unit also sold
32,086 tonnes of 'N' as industrial
products. The capacity utilization
of the unit in 1995-96 was 94.0%.
SALES
PERFORMANCE
6.2.9
The company sold 21.4 lakh tonnes
of urea in the two crop seasons of
1995-96 against the ECA allocation
of 22.02 lakh tonnes.
FINANCIAL
PERFORMANCE
6.2.10
The provisional profit estimated by
the company for the year 1995-96 is
Rs. 224.55 crore before tax which
is the best for any year so far. The
net profit after providing for tax
works out to Rs. 124.55 crore. The
company also recorded the best-ever
sales turnover of Rs. 1,524.36 crore
during the year compared to Rs.1,472.37
crore in the preceding year. Internal
resources generated by the company
during 1 995-96 amounted to Rs. 194.91
crore. The company paid a dividend
of Rs.49.06 crore at 10% of the paid
up equity capital during 1994-95.

VIJAIPUR
EXPANSION PROJECT
6.2.11
The proposal of the company for raising
the capacity of the Vijaipur plant
from 3.34 lakh tonnes of nitrogen
to 6.68 lakh tonnes per annum at an
estimated cost of Rs. 987.3 crore
was Approved by the Government in
September 1993. The project is scheduled
to be completed by end December 1996.
The project implementation is as
per schedule and the overall progress
of the project upto 31.3.1996 is 81.9%.
AWARDS
OTHERS
6.2.12
For the fourth consecutive time, the
company scored an excellent rating
under the MOU Scheme for the year
1994-95.
6.2.13
In August,1995, The Economic Times-Harvard
Business School Association of India
conferred the Corporate Performance
Award on NFL for the year 1993-94,
N.F.L. was the only company selected
among 213 PSUs in the country for
its excellent financial performance
and consistent contribution towards
the socio-economic development of
the country.
6.2.14
In October,1995 the Second Best 'National
Productivity Award' was given to NFL
Panipat by the President of India
for the Unit's performance during
1993-94.
6.2.15
The National Energy Conservation award
1995 was given to Vijaipur Unit by
the Ministry of Power.
6.2.16
Three employees of the Bhatinda Unit
received 'Vishwakarma Rashtriya Puraskar'
award while 6 employees of the same
Unit received "Krit Vir"
awards during the year.
6.2.17
During the year, the company signed
an agreement with M/s Toyo Engineering
Corporation [TECI Japan for providing
expertise for commissioning of the
three fuel oil based Ammonia plants
being executed by TEC in China.
PYRITES,
PHOSPHATES &
CHEMICALS LIMITED [PPCL]
6.3.1
PPCL was set up in March 1960 to exploit
the pyrites deposits in the country.
The Company is at present engaged
in the mining of pyrites deposits
as well as production of Single Superphosphate
[SSP] at Amjhore in Bihar, exploratory-cum-production
mining of Pyrites deposits at Saladipura
in Rajasthan, and mining of rock phosphate
from the Mussoorie Phosphorite deposits
in Uttar Pradesh. Pyrites is used
as a source of sulphur in the manufacture
of sulphuric acid and is also supplied
in powdered form for reclamation of
alkaline soils. The Company is also
engaged in trading of imported fertilizers
like DAP, Urea, NPK and MOP.
6.3.2
The authorised capital of the Company
as on 31.3.1996 was RS. 90.00 crore
and the paid up capital was 89.65
crore.

PHOSPHATIC
FERTILIZER
PLANT, AMJHORE, BIHAR (SINGLE
SUPERPHOSPHATE]
6.3.3
The Amjhore Phosphatic Fertilizer
Plant consists of a pyrites based
sulphuric acid plant and a single
superphosphate plant. The SSP Plant
was commissioned in November 1988
with bought out acid, while the pyrites
based sulphuric acid plant was commissioned
in November 1989 and commercial production
commenced on 1.1.1990. The installed
capacity of the SSP Plant is 2.64
lakh tonnes per annum [0.42 lakh tonnes
of P2O5] .
6.3.4
During the year 1995-96, the Amjhore
Unit produced 0.293 lakh tonnes of
phosphate nutrient at 69% capacity
utilisation.
6.3.5
The low capacity utilisation was attributable
to inadequate supply of rock phosphate
due to constraints in rail movement
from Vizag.

MUSSOORIE
PHOSPHORITE PROJECT, DEHRADUN
6.3.6
Over the years, PPCL has successfully
established the use of 'Mussoorie
Phos' as an effective and economical
phosphatic fertilizer across the country.
6.3.7
During 1995-96, the Company produced
1.20 lakh tonnes of Mussoorie
Phos.
TRADING
ACTIVITIES
6.3.8
During 1995-96, the Company handled
9.21 lakh tonnes of imported fertilizers
as against 4.54 lakh tonnes handled
during 1994-95. As a co-canalising
agency for the import of Urea on behalf
of the Government of India, the Company
imported 3.84 lakh tonnes of Urea
during 1995-96.
FINANCIAL
PERFORMANCE
6.3.9
During 1995-96, the Company has made
a profit of Rs. 0.31 crore [provisional]
as against a net loss of Rs. 5.88
crore incurred during 1994-95.
PYRITES
BASED PHOSPHATIC FERTILIZER PROJECT
AT SALADIPURA [RAJASTHAN]
6.3.10
Saladipura in Rajasthan has deposits
of about 120 million tonnes of medium
grade pyrites, equivalent to 25 million
tonnes of Sulphur. For exploiting
these deposits for the production
of sulphuric acid to be utilised mainly
for producing single superphosphate,
PPCL had submitted a proposal for
setting up an integrated project at
Saladipura consisting of a 600 TPD
SSP Plant and a 240 TPD Pyrites based
Sulphuric Acid Plant. However, after
decontrol of Phosphatic fertilizers,
the project became unviable. The Company
has now taken up a project for 300
TPD SSP Plant at Saladipura based
on bought out acid at a cost
of about Rs. 9.00 crore. The Plant
is expected to be commissioned in
November, l996 within one year of
the zero date.
PARADEEP
PHOSPHATES LIMITED [PPL]
6.4.1
PPL was incorporated on 24.12.1981
as a 100% Government of India Enterprise
with an authorised capital of Rs.
120 crores. A participation agreement
between the Government of India and
the Government of Nauru was signed
on 26.5.1982 whereby the latter acquired
40% of the equity. In November,1985,
the participation of the Government
of Nouru in the share capital was
raised to 49%. PPL has, however, again
become a 100% Govt. of India enterprise
with effect from 10.6.1993 as the
49% equity shares held by the Govt.
of Nauru have been acquired by the
Govt. of India.
6.4.2
PPL is operating a phosphatic fertilizer
plant at Paradeep in Orissa which
was set up at a cost of Rs. 630.82
crores. The project, which was implemented
in two phases, has the following installed
capacities :
Installed Capacity
[Lakh tonnes per annum]
i)
Di-Ammonium Phosphate [[DAP]
7.20
ii)
Phosphoric Acid
2.25
iii)
Sulphuric Acid
6.60
6.4.3
The construction of Phase-I of the
Parade Fertilizer Project, comprising
the DAP plant, Bagging Plant and off-site
facilities was started in February,
1983. Commercial production of DAP
started on 1.8.1986. The construction
of Phase II, comprising the Sulphuric
Acid Plant, Phosphoric Acid Plant,
Captive Power Plant, and Material
Handling System and Utilities, started
in January,1985 and was mechanically
completed by May,1990. Trial runs
of Sulphuric Acid Plant and Phosphoric
Acid Plant were completed in May,1992.
The Sulphuric Acid Plant, however,
developed equipment problems and failed
to operate satisfactorily. Repair
jobs were undertaken in the Plant
in 1993-94 which resumed production
in 1994-95.
PRODUCTION
PERFORMANCE
6.4.4
During the year 1995-96, the company
has produced 5.73 lakh MT of DAP and
0.68 lakh MT of NPK [10:26:26]. This
works out to a plant capacity utilisation
of 85%. During 1994-95, the company
had produced 7.03 lakh MT of DAP and
2,255 MT of NPK [12:32:16] with a
97.8% capacity utilisation.
6.4.5
During the year 1995-96, the production
of Sulphuric Acid was 1,79,687 MT
with a capacity utilisation of 27.23%.
The capacity utilisation attained
in 1994-95 was 39%. The replacement
of the Waste Heat Boiler is planned
during 1996-97 after which the capacity
utilisation is expected to improve
significantly.
6.4.6
The production of Phosphoric Acid,
which has been resumed with the availability
of Sulphuric Acid, was 78,020 MT of
P 2O5 during
the year 1994-95 and 52,292 MT during
1995-96.
SALES
PERFORMANCE
6.4.7
During 1995-96, the company sold 5.42
lakh MT of indigenous DAP, 0.30 lakh
MT of NPK, 1.31 lakh MT of imported
Urea and 0.41 lakh MT of imported
MOP. The total sale volume of 7.44
lakh MT of fertilisers represented
a sharp drop from the sales of 16.13
lakh MT of fertilisers during 1994-95.
The reduction was largely on account
of the decline in the volume of handling
and sale of imported fertilisers.
6.4.8
During 1995-96, the company has made
a net profit of Rs. 2.22 crore as
against a net profit of Rs. 27.68
crore during 1994-95.
TURN
AROUND PROGRAMME
6.4.9
Government of India had approved the
restructuring of the capital base
of the company based on turn around
proposals submitted by the company.
The capital restructuring has been
made effective from 31st March, 1994.
6.4.10
The company has taken all possible
steps to effect maximum economy in
the operation. As against the net
profit of Ps. 31.88 crore envisaged
in the turn around proposal for the
year 1994-95, the profit for the year
was Rs. 27.68 crore. During the year
1995-96, the net profit has however,
registered a marked decline mainly
due to adverse exchange rate variations.
The steep rise in the rupee prices
of imported inputs and heavy inventory
costs of finished product have eroded
the profitability of the company.
INDIAN
FARMERS FERTILISER
COOPERATIVE LIMITED [IFFCO]
6.5.1
A multi-state co-operative society
engaged in production and distribution
of chemical fertilisers, IFFCO was
registered on 3.11.1967. The Society
commissioned its first two plants
at Kalol and Kandla in Gujarat in
1975.
6.5.2
IFFCO expanded its production facilities
in 1981 by commissioning two additional
streams of phosphatic fertilisers
at Kandla and a new urea plant at
Phulpur. A gas-based plant was commissioned
in 1988-89 at Aonla in Uttar Pradesh.
At present, IFFCO's installed capacity
of nitrogen is 8.63 lakh tonnes and
that of phosphates 3.09 lakh tonnes.
6.5.3
The authorised share capital of the
Society as on 31.3.1996 stood
at Rs. 1,000 crore and the paid up
capital at Rs. 358.11 crore.

PRODUCTION
PERFORMANCE
6.5.4
During 1995-96, IFFCO has produced
10.1 2 lakh tonnes of nutrient 'N'
against a target of 9.35 lakh tonnes
with 117% capacity utilisation. The
Kandla plant produced 3.61 lakh tonnes
of nutrient P2O5 with 117% capacity
utilisation. The Society had produced
10.07 lakh tonnes of nitrogen and
3.77 lakh tonnes of P2O5 during 1994-95
with capacity utilisation of 117%
and 122%, respectively.
6.5.5.
The unitwise details of installed
capacity and production during 1994-95
& 1995-96 are as under :
[000' tonnes]
| Name
of the Plant |
Nutrients |
Installed
Capacity as on 31.3.96 |
1994-95 |
1995-96 |
| Prodn. |
%
Cap. Uti. |
Prodn. |
%
Cap. Uti. |
| Kalol |
Nitrogen |
182 |
189.9 |
104.3 |
200.0 |
109.9 |
| Kandla |
Nitrogen |
119 |
145.4 |
122.2 |
138.9 |
116.7 |
| Phosphate |
309 |
377.3 |
122.1 |
360.7 |
116.7 |
| Phulpur |
Nitrogen |
228 |
303.1 |
132.9 |
267.1 |
117.1 |
| Aonla |
Nitrogen |
334 |
368.3 |
110.3 |
405.7 |
121.5 |
| Total |
Nitrogen |
863 |
1006.7 |
116.7 |
1011.7 |
117.2 |
| Phosphate |
309 |
377.3 |
122.1 |
360.7 |
116.7 |
MARKETING
6.5.6
IFFCO sells its fertilisers exclusively
through a network of about 33,000
cooperative societies spread over
17 states and 3 Union Territories.
During the year 1994-95, IFFCO sold
a record 32.16 lakh tonnes of fertilizers
achieving a sales turnover of Rs.
1459 crore, excluding subsidy. The
Society has sold about 29.50 lakh
tonnes of fertilizers during 1995-96.

6.5.7
IFFCO has been in the forefront in
providing extension services to the
farmers. 175 Farmers Service Centres
[FSCs] provide all necessary inputs
and know-how to the farmers under
one roof. During 1994-95, 175 FSCs
in 11 States were supplied agri-inputs
worth Rs. 88 crore. IFFCO has also
been attempting to bring about the
overall socioeconomic development
of villages through its village adoption
programme. Some of the extension services
of IFFCO include tribal and dry land
area programmes, farmers integration
programme, farm forestry, establishing
farmers community centres in remote
and backward areas and organising
soil analysis tests. The Society has
reoriented its agricultural services
to lay more emphasis on balanced use
of fertilizers for sustainable agriculture.
In addition, four Special Projects
have been initiated to benefit farmers
in the areas of drip irrigation, bio-pesticides,
biofertilizers and use of plastics
in agriculture.
FINANCIAL
PERFORMANCE
6.5.8
During 1994-95, IFFCO earned the highest
ever profit of Rs.353.91 crore before
tax and Rs.211.61 crore after tax.
The net worth of the Society as on
31.3.1995 was Rs. 1219 crores. During
1995-96, the pre-tax profit is estimated
at Rs. 240.27 crores.
OUTSIDE
INVESTMENT
6.5.9
IFFCO has invested Rs. 97 crore in
the equity of Krishak Bharati Cooperative
Limited [KRIBHCO], Rs. 7.97 crore
in Godavari Fertilizers and Chemicals
Limited [GFCL] and Rs. 7.80 crore
in ICS, Senegal. The Society has also
invested Rs. 52 lakh in Indian Potash
Limited, Rs. 10 lakh in Maharashtra
State Cooperative Bank Ltd. and Rs.
1 lakh each in Indian Tourism Cooperative
Ltd. and National Films and Fine Arts
Cooperative Ltd.
EXPANSION
AND DIVERSIFICATION PLANS OF IFFCO
6.5.10
The doubling of the capacity of IFFCO's
Aonla unit at an estimated cost of
Rs. 960 crores is in progress and
the production is likely to commence
from January 1997. The expansion projects
at Kalol and Phulpur are also making
satisfactory progress. The Society
is planning to augment the capacity
of its Kandla unit. A grassroots plant
at Nellore in A.P. is also planned
to meet the growing demand of urea.
The feasibility of setting up nitrogenous
plants in Iran and Qatar is also being
examined.
KRISHAK
BHARATI COOPERATIVE LIMITED (KRIBHCO)
6.6.1
KRIBHCO was incorporated as a multi-state
Cooperative Society on 17.4.1980 to
implement the ammonia-urea fertilizer
project at Hazira [Gujarat] based
on natural gas from Bombay High/South
Bassein. As on 31.3.1 996 the authorised
capital of the Society was Rs. 500
crore and the paid-up share capital
Rs. 458.05 crore.
6.6.2
The Hazira complex has two streams
of 1350 MTPD ammonia and 4 streams
of 1100 MTPD urea. The annual installed
capacity of urea plants is 14.52 lakh
MT of urea product [6.68 lakh MT in
terms of nitrogen]. The steam generation
facility consists of 3 boilers and
a 30 MW capacity captive power plant.

PRODUCTION
6.6.3
During 1995-96, the Society produced
7.92 lakh MT of nitrogen at 118.6%
capacity utilisation, as compared
to 6.74 lakh MT during 1994-95.
6.6.4
Highest on-stream days of 352.26 days
and 342.57 days for Ammonia and Urea
Plants were achieved during 1995-96
against the earlier record of 347
days for Ammonia in 1992-93 and 341
days for Urea in 1990-91.
MARKETING
6.6.5
During the year 1995-96, KRIBHCO sold
15.91 lakh MT [provisional] of its
production of Urea in its marketing
territories. The Society achieved
97.9% of the ECA allocation in all
the States during 1995-96. About 0.60
lakh MT of NFCL Urea and 0.04 lakh
MT of DAP were also sold during the
year. The Society had sold 14.95 lakh
MT of own urea, 0.50 lakh MT of NFCL
Urea and 0.65 lakh MT of surplus ammonia
during 1994-95.

6.6.6,The
Society diversified in the area of
seed multiplication in the year 1990-91
to ensure timely supply of good quality
seeds. Initially limited to Uttar
Pradesh and Haryana, this activity
has gradually been extended to Raiasthan,
Guiarat, Andhra Pradesh and Karnataka.
The Society, which has also established
seed processing plants at Aligarh
[U.P.] and Hissar [Haryana], is producing
both certified as well as
foundation seeds.
6.6.7
During the year 1995-96, the Society
was operating 60 Krishak Bharati Sewa
Kendras [KBSKS] in the States of U.P.,
Punjab and Haryana for meeting the
objective of providing major agri-inputs,
including technical knowhow and implement's
under a single window concept. In
addition to urea, DAP, Zinc Sulphate,
seeds and agrochemical were sold through
these Kendras with a total turnover
of more than Rs. 16 crore during the
year.
6.6.8
The Society has successfully been
implementing a Rainfed Farming Project
in collaboration with the Overseas
Development Administration [ODA],
U.K. in the western part of the country.
The project which covers 3 tribal
dominated districts of Panchmahal
[Gujarat], Jhabua [M.P.] and Banswara
[Rajasthan], engaged in participatory
community development through crop
development activities, soil and water
conservation measures, joint forest
management and agro forestry, water
resources development, livestock development,
saving and credit schemes & training.
It has organised 111 self help groups;
405 Jankars [para professional] have
conducted Participatory Rural Appraisal
& 1809 village meetings till 1995-96.
Identification of suitable cultivators
of various crops an their adoption
in project villages seed multiplication
and distribution, nursery raising
etc. are the other major activities
being carried out under the project.
6.6.9
In view of the success the Rainfed
Farming Project in the western region,
ODA has entrusted a similar project
to the Society the eastern region.
The project being implemented w.e.f.
1.4.1995 in 108 villages lying eight
districts of Bihar, West Bengal and
Orissa. The duration of this project
is 5 years.
FINANCIAL
RESULTS
6.6.10
During the year 1994-95, the Society
earned a profit before tax of Rs.
292.89 crore and a post tax profit
of Rs. 197.39 crore. During 1995-96,
the profit before tax stood at Rs.
286.95 crore (provisional) with a
net profit of Rs. 201.95 crore [provisional].
6.6.11
The Society declared a dividend @
8% for the year 1994-95 on the paid
up share capital of Rs. 458.05 crore.
EXPANSION
AND DIVERSIFICATION PLANS
6.6.12
The Society has submitted a proposal
for setting up a Nitrophosphate Project
in Hazira at an estimated cost of
Rs. 637.87 crore. 2nd stage clearance
has been given by PIB on 30.1.96.
Environment clearance for the project
has been accorded by the Ministry
of Environment & Forests.
6.6.13
The joint venture nitrogenous fertilizer
project to be set-up in Oman alongwith
Rashtriya Chemicals & Fertilizers
Ltd. and Oman Oil Company has already
been accorded first stage clearance.
The priced bids submitted by the bidders
for the Engineering, Procurement and
Construction [EPC] contract were opened
at Muscat on 7.2.1996. The evaluation
of EPC bids, and finalisation of project
agreements are in progress. The final
Detailed Feasibility Report [DFRI
is being prepared after updating the
interim DFR based on the priced bids
received from the bidders and is expected
to be completed by mid May,1996.
6.6.14
The feasibility of a joint venture
in Iran alongwith IFFCO is also being
examined.
6.6.15
A proposal for First stage PIB clearance
has been sent to Government of India
for a naphtha based "Third Stream
of Ammonia/Urea Plants" at KRIBHCO's
Hazira complex. The capital cost of
the protect with a capacity of 1350
MTPD Ammonia and 2200 MTPD Urea with
minimum associated off-sites and utilities,
is estimated at Rs. 979 crore. The
Society has commissioned market feasibility
studies for Medium Density Fibre Board
and Maize Processing Complexes to
explore the possibility of diversification
into other sectors than fertilizer
6.6.16
In order to supplement the availability
of plant nutrients in line with the
national priorities, the Society has
set up a 100 MT/annum Bio-fertilizer
unit at Hazira. The Plant has commenced
production on 15.8.1 995.
RASHTRIYA
CHEMICALS &
FERTILIZERS LIMITED [RCF]
6.7.1
RCF was incorporated as a separate
company on 6.3.1978 as a result of
reorganisation of erstwhile Fertilizer
Corporation of India Limited. At the
time of its incorporation, RCF had
only one operating unit at Trombay
[near Mumbai] and two major projects
under implementation, namely, Trombay-IV
and Trombay-V Expansion. The gas-based
Thal-Vaishet fertilizer complex about
120 Kms from Trombay, was also later
implemented by RCF and 'it started
commercial production on 1.6.1985.
As on 31.3.1996, the company had an
authorised share capital of Rs. 800
crore and a paid-up capital of Rs.
551.69 crore. 7.48% of the paid up
capital has been disinvested.

PRODUCTION
PERFORMANCE
6.7.2
The annual installed capacity of all
the units of RCF is 10 lakh tonnes
of nitrogen and 1.20 lakh tonnes of
phosphate. The production of the company
during 1995-96 was 8.98 lakh tonnes
of nitrogen and 0.96 lakh tonnes of
phosphate. During 1994-95, the company
had produced 8.84 lakh tonnes of Nitrogen
and 0.89 lakh tonnes of phosphate.
The company also produces a number
of industrial products, such as methanol,
concentrated nitric acid, methylamine,
ammonium bicarbonate, sodium nitrate,
sodium nitrite, dimethyl formamide,
argon, etc.
SALES
PERFORMANCE
6.7.3
The sale of fertilizer during the
year 1995-96 [provisional] was of
the order of 8.51 lakh tonnes of nitrogen
and 0.98 lakh tonnes of phosphate
as against 8.77 lakh tonnes of nitrogen
and 1.2 lakh tonnes of phosphate during
1994-95.
OPERATING
RESULTS
6.7.4
During the year 1995-96 the company
made a net profit of Rs. 96.37 crore
[provisional] as against a net profit
of Rs. 167.19 crores during 1994-95.
The profit of 1994-95 included a Rs.
150 crore compensation granted by
the Government for exchange rate variation
loss on a Kuwaiti Dinar loan.
6.7.5
The company paid a dividend of Rs.
27.58 crore for the year 1994-95 at
the rate of 5% on its paid up capital.
MODERNISATION/EXPANSION
SCHEMES
6.7.6
The company has taken up retrofitting
of the existing two ammonia plants
at Thal with a view to enhancing their
capacity from 1350 MTPD to 1600 MTPD
per stream in two phases, at an estimated
cost of about Rs. 160 crore. The company
is currently evaluating the technical
and price bids for the supply of major
items.
6.7.7
Alongwith KRIBHCO, RCF has been chosen
to set up a Joint Venture Ammonia
and Urea Complex in the Sultanate
of Oman in partnership with Oman Oil
Company. The estimated project cost
is about US $ 1127 million and would
have an installed capacity of 1.5
million tonne of urea per annum. Various
project agreements, such as Joint
Venture Agreement, Urea Buy-back Agreement,
Loan Agreements and Gas Supply Agreement
are under elaboration at present.
6.7.8
RCF and M/s United Gulf Group of Saudi
Arabia have co-sponsored a joint venture
to set up a 'Machining and Equipment
Accessories Manufacturing and Industrial
Service Centre' to 'cater to the Petro
chemical and Fertilizer Industries
in and around AI-Jubail, Saudi Arabia.
The estimated project cost is Rs.
8.63 crore.
6.7.9
The company is also envisaging to
set up a Chemical Complex to produce
Acetic Acid and Methanol in Saudi
Arabia. The joint venture partners
will be M/s Saudi Formaldehyde Chemical
Co. Ltd, Industrial Development and
Promotion Co. Ltd. of Saudi Arabia
and M/s Haldor Topsoe A.S. Denmark.
The estimated project cost is approximately
US $ 171 million [Rs. 550 crore].
6.7.10
As in the past, the company continued
to export Ammonium Bicarbonate, Sodium
Nitrate/Nitrite Methanol, N-15 Tagged
Fertilizers. MMA 40% was exported
for the first time to Taiwan and Australia.
The company also exported 300 MT of
complex fertilizers to Bahrain,Abu
Dhabi and Taiwan. The export earnings
of the company during 1995-96 totalled
US $ 475,000 [Rs. 1.61 crore].
MADRAS
FERTILIZERS LIMITED [MFL]
6.8.1MFL
was incorporated December 1966, initially
as a joint venture between the Government
of India and AMOCO India Incorporation
of USA [AMOCO], with equity share
capital contributions of 51% and 49%,
respectively.
6.8.2
In accordance with the participation
agreement between the Government,
AMOCO and the National Iranian Oil
Company [NIOC], the NIOC acquired
50% of the shareholding of AMOCO MFL
on 22.11.1972.
6.8.3
The remaining shareholding of AMOCO
was purchased by the Government and
NIOC in their respective proportions
on 22.7.1985. The present shareholding
of MFL is as under
Government
of India 69.78%
NIOC
30.22%
6.8.4
As on 31.3.1996, the authorised share
capital of the company was Rs. 175
crore and the paid-up capital Rs.
137.37 crore.
PRODUCTION
PERFORMANCE
6.8.5
The annual installed capacity of MFL
is 1.76 lakh tonnes of 'N' and 1.12
lakh tonnes of P 2 05,
The production
in 1995-96 was 1.58 lakh tonnes of
'N' and 1.23 lakh tonnes of P 2
0 5
with
a capacity utilisation of 90% and
110%, respectively.
FINANCIAL
RESULTS MANUFACTURING OPERATIONS
6.8.6
The company recorded a profit of Rs.
18.30 crore in manufacturing operations
in 1 995-96 against a budgeted profit
of Rs. 5.43 crore.
BIO-FERTILIZERS
6.8.7
The bio-fertilizer production for
the year 1995-96 was 131 MT with a
turnover of Rs. 25.08 lakh and a profit
of Rs. 2 lakh.
TRADING
ACTIVITIES
6.8.8
[a] Potash
During
the year, the company sold 0.31 lakh
tonnes of Potash, resulting in a profit
of Rs. 0. 12 crore.
[b]
Agrochemicals
Through
its normal distribution channels,
MFL sold Rs. 25.67 crore worth of
agrochemicals during the year. The
profit from this operations is Rs.
2.63 crore.
6.8.9
MFL's overall operations resulted
in a profit of Rs. 21.07 crore during
1995-96 as compared to a profit of
Rs. 7.53 crores during 1994-95.
ISO
9002
6.8.10
In November 1995, MFL won the distinction
of being the first PSU in Fertilizer
Industry to get ISO 9002 accredition
for manufacture and distribution of
Urea and NPK Complex fertilizers.

REVAMP
OF MFL PLANTS
6.8.11
MFL's project involving substantial
expansion of production capacities
of Ammonia, Urea and NPK at an approved
cost of Rs. 487.47 crore has been
under implementation sinceJanuary
1993. The project aims at reducing
energy consumption levels of Ammonia
and Urea Plants by about 39% and increasing
Ammonia, Urea and NPK installed capacities
by 40%, 67% and 56% respectively.
All the major sections of Ammonia
and Urea Plants would be replaced
with new state of art and energy efficient
equipments.
6.8.12
The implementation of the project
was kept on hold from August 1993
to August 1994 pending tying-up of
funds as IDBI, the lead financial
institution, decided to reappraise
the project consequent to decontrol
of Phosphatic and Potassic fertilizers
in August 1992. IDBI completed its
reappraisal of the project in November,
1994. By January 1995, project funding
to the extent of Rs. 450 crores with
a debt equity ratio of 2.71:1 could
be tied up. Plan support for the balance
requirement of Rs. 37.30 crores during
1 996-97 has been sought.
6.8.13
The Basic and Detailed Engineering
for the project have been completed
and nearly 96% of ordering is also
finalised. Construction activities
are now in full swing. As a result
of slippages in the delivery of certain
critical packages, and delay in construction
due to time over-run in civil works
the project is now expected to be
completed by the end of December,1996
against the original schedule of completion
by the end of June, 1996.
HINDUSTAN
FERTILIZER CORPORATION LIMITED [HFC]
6.9.1
HFC owns units at Namrup [Assam],
Barauni [Bihar], Durgapur [West Bengal],
besides the Haldia Project West Bengal].
The other establishments of the company
are the Eastern Marketing Zone, the
Fertilizer Promotion and Liaison Office,
Calcutta and the Agronomy Wing at
Sindri. HFC was incorporated on 14.3.1978
consequent upon the re-organisation
of the erstwhile Fertilizer Corporation
of India Ltd. [FCI]. As on 31.3.1996,
the company had an authorised share
capital of Rs. 750 crore and a paid
up capital of Rs. 705.11 crore.
PRODUCTION
PERFORMANCE
6.9.2
The total annual installed capacity
of the 5 manufacturing units of HFC
at Barauni, Durgapur & Namrup
[I, II & III] is 6.53 lakh tonnes
of nitrogen. The total production
of the company during 1995-96 was
1.26 lakh tonnes of nitrogen at an
average
capacity utilisation of 1 9.2%.
6.9.3
The performance of Namrup-I, Namrup-lI,
Barauni and Durgapur units has not
been satisfactory, mainly due to ageing
of the plants and equipment/design
deficiencies. The production in Namrup
II was suspended in June, 1993 due
to shortage and unsteady supply of
natural gas. The Durgapur unit faced
shut down from 11.11.1994 to 10.3.1995
due to a Supreme Court order on account
of non-installation of pollution control
measures in accordance with the directive
of the State Pollution Control Board,
West Bengal. The plant was allowed
to resume production in March 1995
consequent upon the implementation
of certain pollution control measures
by the company.
DERATING
OF THE NAMEPLATE CAPACITY OF THE PLANTS
6.9.4
Having regard to the fact that the
HFC plants have not been able to achieve
their rated capacity, orders have
been issued on 22.11.1995 for de-rating
the capacities of Durgapur, Barauni
and Namrup I & II units to 52.42%,
55.76% and 57.57%, respectively of
the existing nameplate capacity. In
the case of Namrup I, it has been
decided that the Ammonia plant will
be delinked from Namrup Ill and derated
to 65% of the nameplate capacity.
The revised retention prices based
on the derated capacity of these plants
will take effect from 1.11.1994.
REFERENCE
TO BEFR
6.9.5
In terms of Section 3 [1] of the Sick
Industrial Companies [Special Provisions]
Act, 1985, the case of the company
was referred to the Board for Industrial
and Financial Reconstructions [BIFR]
. In its first hearing held on 12.11.1992,
BIFR declared HFC as a Sick Company.
In March 1994, BIFR appointed the
Industrial Credit and Investment Corporation
of India Ltd. [ICICI] as the Operating
Agency to prepare unit-wise rehabilitation
package for HFC. ICICI submitted its
report in January' 95. A Technical
Committee had also been appointed
by the DOF in June, 1994, to examine
whether Durgapur, Barauni, Namrup
I & II units of HFC could operate
with some investment on renewal/ replacement
of problematic equipment. In the hearing
held on 19.1.1995, BIFR directed DOF
to submit the firmed-up revival package
for HFC by 31.3.1995. Taking into
account the recommendations of a Technical
Committee appointed by DOF in June
1 994 to examine the feasibility of
sustaining the operation of the operational
unit of HFC [with the exception of
Namrup III ] with a modest investment
on renewal/
replacement of problematic equipment
and the conclusions of inter-agency
consultations as well as the suggestions
made by employees unions/ associations,
a revival package to revamp Durgapur,
Barauni and Namrup units of HFC was
formulated by DOF. In principle approval
to the revival package was given by
the competent authority in the Govt.
on 20.4.1995 with the stipulation
that the possibility of mobilising
fresh funds of the order of Rs. 464.93
crores required for revamp from Financial
Institutions and/or Cooperative Undertakings
in fertilizer sector should be explored.
The funding arrangements are yet to
be tied up.
HALDIA
PROJECT
6.9.6
Though the Haldia Fertilizer Project
was mechanically completed in November
1979, it could not be commissioned
initially due to non-availability
of power from the West Bengal State
Electricity Board. Government, therefore,
sanctioned a 20 MW gas turbine which
was commissioned in January,1982.
On the commencement of the commissioning
activities of the plant a number of
equipment problems, including defects
in the oxygen compressor, were experienced.
As these problems were very frequent,
suspension of the commissioning activities
had to be ordered. In October 1986,
foreign consultants were engaged to
undertake an end-to-end survey of
the project. The consultants recommended
a rehabilitation scheme involving
an investment of Rs. 500 crores at
1988 price. Such a high order of investment
was considered unviable. The assessment
arrived at in the course of the preparation
of the revival package for HFC for
submission to the BIFR was that the
revamp of the Haldia project would
not be techno-economically feasible,
since its revival would require the
setting up of a new plant at an investment
of Rs. 910 crores approximately. In
view of this, it has been decided
to consider the option of attracting
private capital for its rehabilitation.
A final decision on the revival of
HFC, including its Haldia Project,
would, however, depend upon the outcome
of the proceeding pending before the
Board for Industrial and Financial
Reconstruction (BIFR).
FARMERS
EDUCATION
6.9.7
The company continued to organise
extension activities in its marketing
areas to educate the farmers in the
correct choice and selective use of
fertilizers.
6.9.8
The ODA aided Rainfed Farming Project
started during 1989, concluded on
31.3.1995. The project activities
were carried out in the States of
West Bengal, Bihar and Orissa covering
110 villages.
SALES
PERFORMANCE
6.9.9
During the year 1995-96, the company
sold 2.80 lakh tonnes of Urea from
its own production and 1.32 lakh tonnes
of imported Urea.
OPERATING
RESULTS
6.9.10
During 1995-96, the company incurred
a loss of Rs. 466.52 crores [provisional]
including interest on GOI Loan of
Rs. 318.65. The accumulated loss of
the company as on 31.3.1 996 was Rs.
3,090.17 crore, including interest
of Rs. 1,720.75 crore on GOI Loans.
PROJECTS
& DEVELOPMENT INDIA LIMITED [PDIL]
6.10.1
PDIL, an erstwhile division of the
Fertilizer Corp. of India Ltd., was
formed into a separate Company in
March,1978. The company has its registered
office at Sindri [Bihar].
6.10.2
Against the authorised share capital
of Rs. 40 Crores, the paid up capital
of the company as on 31.3.1996 stood
at Rs. 39.02 crores.
6.10.3
PDIL has three divisions namely, Engineering
and Consultancy Division, Catalyst
Division, and Research and Development
Division.
OPERATING
RESULTS
6.10.4
The company earned a gross profit
of Rs. 6.95 crores. However, after
depreciation and interest it recorded
a net loss of Rs. 6.32 crore during
1994-95 as against a net loss of Rs.
12.93 crores during 1993-94. For the
year 1995-96 PDIL has declared a net
profit of Rs. 4.19 crores [provisional].
ENGINEERING
AND CONSULTANCY DIVISION
6.10.5
The Engineering and Consultancy Division
is engaged in the design engineering
, procurement, inspection, storage
management and supervision during
construction and commissioning of
fertilizer and chemical plants. The
consultancy division also includes
marketing research, project planing,
NDT services, technical services,
inspection wing etc. During 1995-96,
PDIL took up detailed engineering,
procurement, construction supervision
and commissioning work of ammonia
urea expansion projects at Kakinada
[NFCL], Phulpur [IFFCO] and revamping
of Kalol [IFFCO] plants. Consultancy
services for Phulpur off-site expansion
project [IFFCO] is also entrusted
to PDIL.
6.10.6
EIL Asia Pacific [EILAP] has appointed
PDIL to provide Project Management
Consultancy [PMC] services in association
with EIL for the Fertilizer Project
of Petroleum National Barhad of Malaysia
[Petronas]. This is the first time
PDIL will be rendering PMC services
abroad in a big way for an overseas
assignment. EILAP/ PDIL combination
has won this job against stiff international
competition on the technical strength
of PDIL.
The
following major jobs are under execution
:
i)
Vijaipur Expansion project comprising
ammonia [1350 MTPD], Urea [2 x 1100
MTPD] and off-site facilities for
NFL.
ii)
Aonla Expansion project comprising
ammonia [1350 MTPD] and Urea [2
x 1100 MTPD] plants for IFFCO.
iii)
DM Plant for Panipat refinery of
IOCL
iv)
Procurement services for Babrala
Expansion Project of TCL.
v)
Thal ammonia Retrofit-I & II
projects.
vi)
Urea Hydrolyzer and Effluent Treatment
plant for NLC at Neyveli.
vii)
Spray Saturators for production
of ammonium sulphate from the coke
oven gas at RSP Rourkela and DSP
- Durgapur.
viii)
Revamping of the Fertilizer Plant
of RSP, Rourkela.
ix)
Revamping of Methanol plant at NFL,
Nangal.
x)
New prilling tower with revamping
of the urea plant for FACT, Cochin.
xi)
Capacity augmentation of the existing
methanol plant at Nangal for NFL.
xii)
Urea hydrolyzer at FCI, Sindri.
DIVERSIFICATION
EFFORTS
6.10.7
With a view to diversifying its activities,
PDIL has been making sustained efforts
to secure jobs in other sectors, specially
in the gas and oil sector. The projects
taken up for execution in this domain
include LPG terminal for IOCL at Kandla
and GSFC at Sikka, as well as Gas
Gathering Stations, Gas Lift and Gas
Grid compressor station, LPG Bottling
Plants, expansion of water injection
plant and Gas Lift Plant for ONGC,
IOCL and others.
6.10.8
PDIL has bagged the Crude Taping Unit
[CTU], Crude Distillation Unit [CDU-I]
integration project from HPCL has
retrofit and capacity augmentation
project. This is a major break through
in the oil refinery area. HPCL has
engaged PDIL for procurement and installation
of Co-boiler for its oil refinery.
PDIL will provide design engineering
services for buried LPG storage tanks
being constructed by GAIL with back
up from Pipe Line Engineering GmbH
of Germany.
CATALYST
DIVISION INCLUDING FABRICATION SHOP
6.10.9
After three decades of continuous
efforts, through in house R &
D, catalyst production unit of PDIL
is now in a position to supply wide
range of catalysts required for the
production of ammonia. During 1995-96,
PDII produced 923 MTs of catalysts
showing an almost 58.6% increase over
the previous year. The turnover of
Catalyst Division was Rs. 16.14 crore
[provisional] as compered to Rs. 12.18
crore in 1994-95.
RESEARCH
& DEVELOPMENT DIVISION
6.10.10.
The Research & Development Division
undertakes research projects including
sponsored and client oriented schemes
in the field of fertilizer and allied
technology. The Government of India
gives a grant-in-aid of Rs. 4.0 crore
per annum for the R&D activities
of PDIL. The Division has developed
and commercialised a Bio Hydrolyser
Process for treatment of fertilizer
plant effluents containing Ammonia
and Urea. This process is more economical
than the conventional Thermal Hydrolyse
Process and also produces useful manure.
RESTRUCTURING
AND REHABILITATION
6.10.11
PDIL was referred to the Board for
Industrial & Financial Reconstruction
[BIFR] in 1992 and was declared as
a sick company on 17.12.1992 under
the Sick Industrial Companies [Special
Provisions] Act,1985. BIFR, has appointed
ICICI as the Operating Agency. The
initial report prepared by ICICI was
considered by BIFR in a hearing held
on 24.4.95 when it directed ICICI
to get an independent assessment made
of the division wise manpower requirement
of the company. This work was entrusted
to National Productivity Council [NPC].
Taking into account the revised report
of the Operating Agency, a revival
package has been formulated for PDIL
which proposes to rehabilitate all
the three Divisions of the Company.
The package has been submitted for
the approval of the competent authority.
In the meantime, in the hearing held
on 10.4.1996, BIFR has directed the
Operating Agency to recast its report
in the light of specific guidelines
in consultation with the Central &
State Governments and employees unions/associations.
The recast report is to be submitted
to the BIFR by 24.5.1996.
THE
FERTILIZER CORPORATION OF INDIA LIMITED
[FCI]
6.11.1
FCI which came into existence on 1.1.1961,
was reorganised with effect from 1.4.1978
.It has four fertilizer manufacturing
units at Sindri [Bihar], Gorakhpur
[Uttar, Pradesh, Ramagundam [Andhra
Pradesh] and Talcher [Orissa], with
a total installed capacity of 5.87
lakh tonnes of nitrogen per annum.
FCI also has a mining unit, known
as the Jodhpur Mining Organisation,
which is engaged in the mining and
sale of gypsum. The authorised share
capital of the company as on 31.3.1996
was Rs. 800 crore with a paid up capital
Rs. 661.74 crore.
6.11.2
During 1995-96, the company produced
2.08 lakh tonnes of Nitrogen [at 35.4%
capacity utilisation] as compared
to 2.03 lakhs MT during 1994-95. Acute
liquidity problems, prolonged power
cut from state grids in Andhra Pradesh
and Orissa, extended strike in the
mines of Singarani Coal Fields Ltd.
at Ramagundam and unforeseen equipment
breakdowns at Sindri were the main
constraints on production during 1995-96.
6.11.3
During 1995-96, the Sindri Unit produced
1.03 lakh tonnes of nitrogen [at 68.1%
capacity utilisation] as compared
to 1.37 lakh tonnes [90.4% capacity
utilisation] during the last year.
6.11.4
The coal-based plant at Ramagundam
produced 0.49 lakh tonnes of nitrogen
[at 32.5% capacity utilisation] during
1995-96 as against 0.35 lakh tonnes
during 1994-95 [23.2% capacity utilisation].
6.11.5
The other coal based plant at Talcher
produced 0.55 lakh tonnes of nitrogen
during 1995-96 [36.1% capacity utilisation]
as against 0.31 lakh tonnes
during 1994-95 [20.2% capacity utilisation].
6.11.6
The Gorakhpur Unit has remained closed
since an accident in June, 1990.
SALES
PERFORMANCE
6.11.7
During 1995-96 FCI sold 4.36 lakh
tonnes of fertilizers as against 4.26
lakh tonnes during 1994-95.
FINANCIAL
RESULTS
6.11.8
The company incurred a net loss of
Rs. 426.62 crore [provisional] during
1995-96 as against Rs. 336.13 crore
during 1994-95.
REFERENCE
TO BIFR
6.11.9
On a reference made to the BIFR in
April,1992 FCI was declared a sick
company. BIFR has appointed ICICI
as the Operating Agency [OA] to evaluate
the techno-economic viability of the
available alternatives and submit
a unit-wise revival plan. Taking into
account OA's report and suggestions
made by employees' unions/associations,
a revival package to revamp Sindri,
Ramagundam and Talcher units of FCI
was formulated by Department of Fertilizers.
The package which envisaged capital
restructuring and other financial
relief to FCI, was approved in principle
by the Government on 20.4.1995 with
a stipulation that the fresh funds
[Rs. 1736.20 crores] required for
the revamp schemes be explored from
Financial Institutions and/or Cooperative
Undertakings in the fertilizer sector.
The funding arrangements are expected
to be tied up after the revival package
has been reformulated from the stand
point of the financial institutions
by a group constituted by ICICI.
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